2023 SANDVIK CH440

2023

SANDVIK

9

CH440

New

C002658

CH440 HYDROCONE CRUSHER • Heavy duty two arm top shell • CLP manganese bottom support concave ring • Heavy duty two arm top shell with replaceable manganese arm liners • Bottom shell assembly with replaceable manganese arm liners and replaceable steel wall liners • Eccentric assembly with adjustable eccentric bushing (adjustable throw) • Top serviced • Motorized HYDROSET control for main shaft positioning • Pinion assembly with crusher sheave and bushing • Accumulator tramp iron release • Rubber compression mounts • Lubrication system complete with: • Air to oil cooler • Air cooler motor • 110 gallon lubrication and hydroset reservoir • Lube motor, 1800 RPM • Filter • Immersion oil heaters • Three (3) 1.65 KW oil heaters • Two (2) 3.0 KW oil heaters • Total 10.95 KW • Thermostatic control to prevent overheating of oil • Relief valves • 3.0 KW (4.02 HP), 1800 RPM HYDROSET motor • Push button adjustment for HYDROSET • Over Pressure Dust seal motor .74 KW (0.4 HP) • Mainshaft lifting eye bolt • Crusher maintenance tools including wrenches • Crusher accumulator charging fittings including hose and valve • Rubber compression mounts • ASRi Crusher Automation Package • Approximate weight: 35,000 lbs. CRUSHER FEED HOPPER • Heavy reinforced steel round shaped hopper • Segmented conical steel inserts • Bolted attachment to crusher UNDER CRUSHER HOPPER • Conical to rockbox type with AR steel weld in liners • Fabricated, 1/4” thick, reinforced steel CRUSHER DRIVE • Complete with sheaves, V-belts, drive guard, and pivoting motor support base • 300 HP electric motor, 1800 RPM, 3/60/460V BOLT-ON OVERFLOW CHUTE ASRi-AUTOMATIC SETTING REGULATION INTELLIGENT • Increased user-friendliness • Advanced sensor to measure the pressure at which the crusher operates and protects it from overloads • Can store up to 20 different crushing programs • Regulates the settings so the crusher operates at a desired load level • Improved auto-cycle function allowing user to switch between 2 different settings to give two different product curves • Helps troubleshoot problems or fluctuations in productivity over time • Provides an overview of the crusher’s operations at a glance • POT—Process Optimization Tool COMPLETE LUBRICATION TANK UNIT INCLUDING: • Lubrication and hydroset reservoirs, level gauges, filters, motors, pumps, pressure gauges, hoses, fittings, oil flow indicator switch & temperature sensors. CRUSHER LUBRICATION TANK OIL HEATERS • Thermostatic control to prevent overheating in tank • 460V/3/60 wired complete to junction box on lube tank • Five (5) heaters, 10.95 KW total CONTROL CABINET ASSEMBLY – 300 HP MAIN DRIVE • NEMA 4 enclosure mounted to structure o NEMA 4 Description: Intended for indoor or outdoor use primarily to provide a degree of protection against windblown dust and rain, splashing water, hose-directed water and damage from external ice formation. • Automatic reduced voltage starter, SCR based in the enclosure for 300 HP main drive motor • Full voltage starters and circuit breakers for lubrication pump, HYDROSET pump, crusher product conveyor, crusher feed conveyor, and cooling fan motor • Main disconnect • Start and stop push buttons with indicator lights • Interlocks: • Lubrication flow • High lubrication temperature • Discharge conveyor • Crusher to feed conveyor • Controls for: • Cooler fan • Lubrication pump motor • HYDROSET pump motor • Conveyor drive motors • Suitable for 460V/3/60 power supply PLANT WIRING TO CONTROL PANEL • Plant wired complete to plant control panel. Electrical maintenance drawings are included. • Removable stand for control panel FEED CONVEYOR • 36” x 29’5” long • Dodge TXT3 shaft mount reducer with internal backstop • 10 HP electric motor, 1800 RPM, TEFC, V-belt drive • 14” diameter crown faced lagged head pulley with 2-7/16” diameter shaft and medium duty bearings • 12” diameter crown face wing-type tail pulley with 2-7/16” diameter shaft and medium duty take-up bearings • 9” travel screw-type take-ups • One (1) 5” diameter CEMA C 20 degree channel inset impact troughing idler and 4’0” long impact bed at loading point • 5” diameter CEMA C 20 degree channel inset troughing idlers • 5” diameter CEMA C rubber disc return idlers • 3-ply belting with 1/4” x 1/16” covers and mechanical fasteners • Full length side skirt boards with rubber flashing entire belt length to head pulley • Hydraulically rocks backward and lowers for transport • Tail end of conveyor supported on tube-n-tube adjustable design stand with hydraulic lift • The feed/receiving height at the tail end of this conveyor is adjustable. 6’7” at lowest point (with feed hopper removed), 7’4 ½” next increment (with feed hopper on), 7’9 7/8” next increment, and then 8’7 15/16” next increment, 9’9 3/8” maximum. Note: these dimensions are based on the plant being level with the wheels touching the ground • Conveyor has multiple pin positions at head end for variable throw of material and hydraulically rocks backwards and lowers for travel. UNDER CRUSHER PRODUCT DISCHARGE CONVEYOR • 36” x 19’ long • Dodge TXT3 shaft mount reducer with internal backstop • 7-1/2 HP motor, 1800 RPM, TEFC V-belt drive • 12” diameter crown faced lagged head pulley with 2-3/16” diameter shaft and medium duty bearings • 12” diameter crown face wing-type tail pulley with 2-3/16” diameter shaft and medium duty take-up bearings • 9” travel screw-type take-ups • Two (2) 5” diameter CEMA C 20 degree impact troughing idlers at loading point • 5” diameter CEMA C 20 degree troughing idlers • 5” diameter CEMA C rubber disc return idlers • 3-ply belting with 1/4” x 1/16” cover and mechanical fasteners • Conveyor hydraulically folds for travel & operation • Bolt-on design so it can be mounted to discharge to curb side or road side MAINFRAME • Wide flange beam chassis • Tri-axle spring suspension • Twelve (12) 11 x 22.5 16 ply radial tires • King pin • Stop & turn lights, mud flaps and air brakes • Platform at level of cone motor with step up crows nest platform with one (1) access ladder. • Service platform around cone HYDRAULIC JACKS – 4 CYLINDER “RUN-ON” SYSTEM COMPLETE WITH: • 24” stroke cylinders, 5” bore • 48,000 lb capacity each leg • 8 Hp Honda Gasoline engine driven hydraulic power unit with pump, reservoir, filter, gauge, strainer, relief valve, on/off switch, and electric start. Mounted to chassis. • Seven (7) bank valve assembly • 3000 psi fittings and hose, assembled and tested

223.71 kw